CAM Roller Hollow Rotating Tables

1

Draiv yunit:

"as" bilong pawa input

Draiving yunit i save gat wanpela 'servo motor' o 'stepper motor' na wanpela 'reduction mechanism', we i save givim 'rotational power'. Mota i konektim long 'camshaft' long rot bilong wanpela 'coupling' o 'synchronous belt', na i save salim 'rotational motion' i go long 'cam mechanism'. Long inapim ol narapela narapela lod rikwaemen, ol i ken bungim draiv yunit wantaim ol mota bilong ol narapela narapela pawa (olsem 50W~750W servo mota), na ol i ken skruim autput tok long rot bilong 'reduction ratio design' (planti taim 1:10~1:100) long inapim ol nid bilong lait lod hai-spid o hevi lod {9}speed {9}s senario.

2

Cam na roller mechanism: "gapless guarantee" bilong transmission core

Dispela em i as bilong transmisin komponen bilong pletfom, we i makim stretpela na stebiliti bilong transmisin. Kam i adoptim hai-presisen grinding prosesing, na ol i wokim 'contour curve' bihainim ol samting we i mas kamap (olsem yunifom rotesen na indeksing posisen); Ol rola i save kamap olsem silinda o dram, ol i wokim long strongpela 'bearing steel' (olsem SUJ2), na ol i save strongim pes bilong en (strongpela i winim o wankain olsem HRC60) bilong strongim 'wear resistance'. Planti rola i stap wankain long insait sait bilong 'turntable', klostu long 'cam profile', na ol i save kirapim 'cam' long tanim 'turntable' long tanim. Bikos long 'surface contact' namel long 'roller' na 'cam', na rausim 'clearance' long rot bilong 'pre tensioning' disain, klostu i no gat 'return error' long taim bilong 'transmission' proses, na 'positioning accuracy' inap kamap insait long ± 10 'arc seconds'.

3

Kros rola bearing:

wanpela strongpela sapot "skeleton"

Ol kros rola bering em ol bikpela samting we i save sapotim 'turntable'. Ol 'internal rollers' bilong ol i stap long 90 digri kros paten, na ol inap long sanap strong long ol 'radial forces', 'axial forces', na ol 'overturning moments' (we i hat long mekim wantaim ol nomol 'deep groove ball bearing' o 'thrust bearing'). Insait ring bilong bearing i pas strong long 'turntable', na ausait ring i pas long as bilong en. Long rot bilong 'interference fit' o 'pre tightening force adjustment', dispela i mekim na 'turntable' i no gat bikpela senis aninit long 'high-speed rotation' o hevi lod. Strong bilong en inap long kamap 100N/μ m o moa, na dispela inap long daunim guria na 'deflection'.

4

Hollow turntable:

wanpela "senel" bilong wok bung wantaim

Turntable em i wanpela sekol straksa wantaim wanpela hul long namel (planti taim 20mm~200mm long diamita, ol i ken stretim long ol bikpela sais), ol i save yusim long go insait long ol kebol, ges paip, optikal faiba, o wokpis posisen aks. Pes bilong 'turntable' i gat ol hul bilong skru we i stap wankain, we i helpim wok bilong putim ol samting (olsem ol samting, ol masin bilong testim, na ol 'end effectors' bilong ol han bilong ol robot). Ol dispela samting em planti bilong ol i gat strongpela aluminium aloi (olsem 6061-T6) o kast ain, we ol i save 'anodize' o 'quench' bilong mekim pes i kamap strong na i no inap bagarap.

5

Ol helpim komponen:

wanpela gutpela opereting 'garanti sistem

Insait long ol limit sensa (bilong makim as ples na lukautim long taim bilong raun), ol das kava (long pasim das na kolsan long go insait), ol lubrikasen intafes (long putim gris bilong grisim oltaim long daunim bagarap), na ol narapela samting. Sampela hai-end model i save bungim tu ol sensa bilong tempereja na ol 'vibration monitoring modules' long mekim 'realtime monitoring' bilong wok bilong ol ikwipmen, na mekim laip bilong ol ikwipmen i kamap gutpela moa reliabiliti.

1

Gutpela tru posisen stret na ripititiv posisen stretpela

Long rot bilong 'seamless transmission' bilong ol 'cam rollers' na strongpela sapot bilong ol 'cross roller bearing', ol i ken bosim stretpela 'platform positioning accuracy' insait long ± 5 30 'arc seconds' (1 'arc second ≈ 0.00028℃), wantaim 'repeat positioning accuracy' bilong liklik o wankain olsem ± 5 'arc seconds'. Dispela stretpela mak i inap long inapim ol liklik level rikwaemen olsem semikondakta wefa inspeksen na optikal komponen asembli.

2

Bikpela strong na strong bilong karim hevi

Ol 'cross roller bearing' inap long sanap strong long ol 'radial loads' (planti taim 500~5000N), ol 'axial loads' (300~3000N), na ol 'overturning moments' (10~500N • m). Wantaim 'surface contact transmission' bilong ol 'cam rollers', maski aninit long hevi lod o hai-spid rotesen (inap long 300rpm), ol i ken bosim 'radial' na 'axial runout' bilong 'turntable' insait long 0.01mm, na dispela i mekim wok bilong masin o tes i stap gut.

3

Liklik nois na gutpela wok

Bikos i no gat 'gear meshing impact' na 'friction' long taim bilong 'transmission' proses, nois bilong wok bilong pletfom i save liklik o wankain olsem 60dB (i wankain olsem nomol toktok volium), na 'vibration acceleration' i save liklik o wankain olsem 0.1g, na dispela i mekim em i gutpela long ol ples olsem ol medikel ikwipmen na ol instramen bilong wok we i save pilim nois na nois guria.

4

Integresen gutpela bilong holo straksa

Sentral hul hul i larim ol paiplain i go stret, na i abrusim ol hevi bilong muvmen we i kamap bikos ol paiplain i pas long ol tradisenel rotesen pletfom na i mekim isi long disainim ol waya bilong ol ikwipmen. Olsem, insait long ol otomatik welding ikwipmen, welding waia na protektiv ges tiub i ken konektim stret long welding gan long ol hul hul, na dispela i daunim ol hevi bilong paiplain.

Lain

CAM rola kain hul i tantanim pletfoms

Model

TMW68

TMW90

TMW115

TMW215

TMW315

TMW415

Ol poto

Hevi bilong disain (kgs)

Liklik o wankain olsem 80kgs

Liklik o wankain olsem 280kgs

Liklik o wankain olsem 500kgs

Liklik o wankain olsem 1600kgs

Liklik o wankain olsem 2.5Tons

Liklik o wankain olsem 4.5Tons

Maksimal dia bilong plet i tanim (mm)

Liklik o wankain olsem 500 mm

Liklik o wankain olsem 900 mm

Liklik o wankain olsem 1200mm

Liklik o wankain olsem 2000mm

Liklik o wankain olsem 2500mm

Liklik o wankain olsem 3000mm

Kain mota

Planetary gear+Servo motor

Planetary gear+Servo motor

Planetary gear+Servo motor

Planetary gear+Servo motor

Planetary gear+Servo motor

Planetary gear+Servo motor

Motor i stap long konfiguresen

0.4kw/0.75kw

80 flange Servo

80/130 flange Servo

130/180 flange Servo

180 flange Servo

180 flange Servo

Redaksen resio bilong bodi i tantanim

1:20i

1:20i

1:20i

1:40i

1:60i

1:60i

Taim bilong tanim tanim

400 N.m

625N.m

1028N.m

3500N.m

14000 N.m

30000 N.m

Input tok we i orait

Liklik o wankain olsem 30 Nm

Liklik o wankain olsem 72 Nm

Liklik o wankain olsem 90 Nm

Liklik o wankain olsem 500 Nm

Liklik o wankain olsem 500 Nm

Liklik o wankain olsem 500 Nm

Reit bilong autput tok

Liklik o wankain olsem 600 Nm

Liklik o wankain olsem 1440 Nm

Liklik o wankain olsem 1800 Nm

Liklik o wankain olsem 20000 Nm

Liklik o wankain olsem 30000 Nm

Liklik o wankain olsem 30000 Nm

Taim bilong 'inertia' we i orait

75N.m

220 N.m

260 N.m

18000 N.m

Input spit we ol i orait long en

2000 R/min

2000 R/min

2000 R/min

1200 R/min

2000 R/min

2000 R/min

Ripitim stretpela posisen

±5 arc-sec

±5 arc-sec

±5 arc-sec

±5 arc-sec

±5 arc-sec

±5 arc-sec

Stretpela ples bilong putim

±10 arc-sec

±10 arc-sec

±10 arc-sec

±10 arc-sec

±10 arc-sec

±10 arc-sec

Pletfom konsentrisiti

0.02mm

0.02mm

0.02mm

0.02mm

0.02mm

0.02mm

Platform Parallelism

0.02mm

0.02mm

0.02mm

0.02mm

0.02mm

0.02mm

Stretpela laip

20000 ( intermittent motion )

Kain straksa

Cam roller+cross roller bearing

Proteksen Gret

IP50

IP50

IP50

IP50

IP50

IP50

Hevi (kg)

16kgs

24

45

120

200

300

Draiva na Kebol

Draiva na kebol i stap sapos Motor i kam long Tallman Robotics Limited (Planti taim, mipela i save konfigurim Delta, Inovance)

Plet i tanim pes

Ol i givim sapos i gat nid. (Droing em ol klaien i givim)

Ol sensa

Ol 'photoelectric sensor', ol 'bracket', ol 'sensor plates', ol 'screw' em ol opsen.

1

3C ilektronik samting:

as bilong wok bung na tes

Long wokim ol ilektronik prodak olsem mobail fon na kompyuta, ol i save yusim ol pletfom long PCB bod indeksing na posisen (olsem stretim angle long taim bilong drilim na mountim), skrin modul bonding na alainmen (repit posisen accuracy i mas stap aninit long o wankain olsem ± 10 ark seken), na ol kamera asembli (ensensuring aksis alignmen). Olsem, long taim bilong bungim ol waya bilong wanpela mobail fon manifektsa kamera modul, dispela pletfom i save kirapim modul long tanim i go long ol narapela narapela sait, na wok bung wantaim visual sistem long kamapim gutpela bonding bilong ol lens na sensa, na dispela i save kamapim wanpela yield reit bilong moa long 99.5%.

2

Ol Namba Kontrol Masin Tul na Masin Senta:

"Presisen Responsibiliti" bilong Namba Foa Aksis

Olsem namba foa 'rotation axis' bilong ol CNC masin tul, dispela pletfom inap long draivim ol wokpis long mekim 'multi angle machining' (olsem 'milling', 'drilling', 'carving'), na i gutpela tru long wokim ol 'complex curved parts' (olsem ol 'mold', ol 'aviation components'). Olsem, long wok bilong wokim ol liklik 'precision mold', 'platform' i save kirapim rotesen bilong 'mold blank' na, wantaim 'spindle', em i save mekim 360 digri no gat 'dead angle cutting', wantaim 'procesing accuracy' bilong ± 0.005mm.

3

Ol samting bilong helt:

strongpela garanti bilong stretpela wok

Long ol medikel tes instramen olsem ol 'biochemical analyzers' na CT ikwipmen, ol i save yusim dispela 'platform' long tanim na brukim 'sample tray' bilong mekim gutpela senis long ol 'sample' namel long ol narapela narapela tes stesin; Long ol robot bilong katim man, dispela 'platform' i save wok olsem wanpela 'joint rotation unit' bilong stretim gut ol samting bilong katim man (olsem 'angle control' long 'laparoskopik katim man), na dispela i save abrusim hevi bilong 'mechanical vibration' long 'surgical accuracy'.

4

Wok bilong wokim ol semikondakta na fotovoltaik:

Wanpela bikpela samting insait long maikro skel kontrol

Long ol semikondakta wefa inspeksen ikwipmen, pletfom i save kirapim wefa long tanim na, wantaim wanpela laser ditekta, i save pinisim wok bilong sekim ol bagarap long pes bilong en wantaim wanpela posisen accuracy bilong Less o wankain olsem ± 5 arc seconds; Insait long ol 'string welding' ikwipmen bilong ol 'photovoltaic cells', dispela 'platform' i save mekim ol 'cell' i tanim na stretim, na dispela i save mekim ol 'welding electrodes' i pas stret na i save mekim ol 'cell' i wok gut.

5

Ol samting bilong paketim na putim nem:

wanpela gutpela ensin bilong hai-spid posisen

Insait long ol 'high-lain bilong wokim ol 'packaging' (olsem ol 'cosmetics' na 'pharmaceutical packaging'), dispela pletfom i save kirapim rotesen bilong ol bokis bilong putim ol 'packaging' na wok bung wantaim ol masin bilong putim nem long pinisim 'multi-lebol (olsem 'circumferential labeling' bilong ol 'cylindrical container'). Spit bilong wok inap long kamap 200rpm na stretpela mak bilong putim mak em ± 0.1mm, na dispela i inapim ol samting bilong lukluk gut long ol 'high-end packaging'

Stori

Rikwaemen

Ansa

Bihain bilong samting

Wanpela kain otomotiv ilektronik sensa asembli lain

Long bungim stret ol 'sensor chips' na 'metal shell', em i mas olsem 'alignment error' namel long ol 'chip pin' na 'shell interface' i mas liklik o wankain olsem ± 0.02mm, na taim bilong bungim i mas liklik o wankain olsem 2-pela seken long wan wan hap.

Yusim wanpela 'cam roller hollow rotating platform' wantaim hevi bilong 100kg na 'positioning accuracy' bilong ± 10 'arc seconds', wantaim wanpela 'visual positioning system'. Pletfom i save kirapim sel long tanim i go long asembli stesin. Bihain long 'visual system' i luksave long ples bilong 'pin', 'platform' i stretim 'angle' bilong en long kisim stretpela 'alignment', na bihain 'mechanical arm' i pinisim 'press fit'.

Asembli asua i stap insait long ± 0.015mm, taim bilong saikel i stap gut long 1.8 seken long wan wan hap, na mak bilong yusim ol ikwipmen i go antap long 98%.

Wanpela samting bilong sekim ol 'optical lens'

Long sekim 'sphericity' na 'refractive index uniformity' bilong lens, lens i mas stop long olgeta 5-pela digri insait long 360 digri, wantaim wanpela 'vibration' bilong liklik o wankain olsem 0.001mm long taim bilong stop.

Yu mas makim wanpela 'high rigidity cam roller hollow rotating platform', kisim 'indexing positioning' long rot bilong 'servo motor closed-loop control', na daunim 'external vibration interference' wantaim wanpela 'shock-absorbing base.

'Vibration amplitude' long taim bilong malolo em i liklik o wankain olsem 0.0008mm, na 'repeatability error' bilong ol data bilong painim em i liklik o wankain olsem 0.5%, na i inapim ol samting bilong 'high-precision optical detection.